• | Thoroughly clean all parts to assembled. |
• | Before installing the parts, apply fresh engine oil to all sliding and rotating surfaces. |
• | Replace all gaskets, O-rings and oil seals with new parts. |
1. | Assemble the piston and connecting rod.
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2. | Install the piston rings.
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3. | Install the connecting rod bearings.
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4. | Install the main bearings.
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5. | Install the thrust bearings. Install the 2 thrust bearings(A) under the No.3 journal position of the cylinder block with the oil grooves facing outward. |
6. | Install the oil jet (A). Tightening torque 24.5 ~ 29.4Nm (2.5 ~ 3.0kgf.m, 18.1 ~ 21.7lb-ft) |
7. | Place the crankshaft(A) on the cylinder block. |
8. | Place the main bearing caps on cylinder block. |
9. | Install the main bearing cap bolts.
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10. | Check crankshaft end play. |
11. | Install piston and connecting rod assemblies.
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12. | Apply liquid gasket to the mating surface of cylinder block and ladder frame.
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13. | Install ladder frame(A) with 10 bolts, in several passes, in sequence shown. Tightening torque Step 1 : 8.8 ~ 9.8N.m (0.9 ~ 1.0kgf.m, 6.5 ~ 7.2lb-ft) Step 2 : 17.7 ~20.6N.m (1.8 ~ 2.1kgf.m, 13.0 ~ 15.2lb-ft)Step 3 : 27.5 ~ 31.4N.m (2.8 ~ 3.2kgf.m, 20.3 ~ 23.1lb-ft)
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14. | Install rear oil seal.
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15. | Install CKPS (Crankshaft position sensor) (A) and sensor cover (B). Tightening torque 9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft) |
16. | Install oil pressure switch.
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17. | Install knock sensor(A). Tightening torque 18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft) |
18. | Install oil level gauge assembly.
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19. | Install tensioner assembly integrated bracket(A). Tightening torque 39.2 ~ 44.1N.m (4.0 ~ 4.5kgf.m, 28.9 ~ 32.5lb-ft) |
20. | Install the water pump. (Refer to Cooling system in this group) |
21. | Install the alternator. (Refer to EE group) |
22. | Install the balance shaft & oil pump assembly. (Refer to Lubrication system in this group) |
23. | Install the cylinder head assembly. (Refer to Cylinder head in this group) |
24. | Install the timing chain. (Refer to Timing system in this group) |
25. | Install the intake manifold and exhaust manifold. (Refer to Intake and exhaust system in this group) |
26. | Remove the engine from the engine stand. |
27. | AT : Install the drive plate (A) and the adapter plate (B) (AT). Tightening torque : MT : Install the flywheel.117.7 ~ 127.5N.m (12.0 ~ 13.0kgf.m, 86.8 ~ 93.9lb-ft) Tightening torque : 117.7 ~ 127.5N.m (12.0 ~ 13.0kgf.m, 86.8 ~ 93.9lb-ft)
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28. | Install the engine assembly on the vehicle. (Refer to Engine and transaxle assembly in this group) Add all fluids to their normal operating levels. |
Inspection
Connecting Rod1.Check the connecting rod end play.Using a feeler gauge, measure the end play while moving the connecting rod back and forth.End play :Standard : 0.10~ ...
Cooling System
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See also:
Replacement
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Removal
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Installation
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